2002 BMW 525i Service & Repair Manual

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The service and repair manual for the 2002 BMW 525i — the 2.5L I6 engine, 2 trims. Matched to this exact model year, so the specifications and sequences are the ones BMW published for your car, not figures carried over from a neighbouring year.

01 / FitmentWhat this manual covers

Model year2002
Engines
2.5L I6 — 152 cu in, DOHC
TrimsBase Sedan 4-Door · Base Wagon 4-Door
Federal record4 recalls · 41 complaints · 5 technical service bulletins (refreshed 2026-08-21)

02 / InsideSample pages from the 2002 525i manual

2002 BMW 525i service manual page 12002 BMW 525i service manual page 22002 BMW 525i service manual page 32002 BMW 525i service manual page 42002 BMW 525i service manual page 52002 BMW 525i service manual page 6

03 / ContentsSections in the manual

  • Quick Lookups 130
  • General Information 2,152
  • Accessories & Equipment 2,666
  • Heating, Ventilation & A/C (HVAC) 280
  • Body & Frame 1,075
  • Maintenance 32
  • Brakes 145
  • Restraints 416
  • Drivelines & Axles 191
  • Steering 129
  • Electrical 2,185
  • Suspension 516
  • Engine Mechanical 617
  • Transmission 754
  • Engine Performance 1,737
  • Rear 221
  • Pa) at idle and 56
  • Pa) at 3,000
  • Flywheel/Flex Plate Torque 89

04 / Known issuesRecalls on federal record for the 2002 525i

  1. Air Bags — frontal › driver side › inflator module · 15V318000
    In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could.
  2. Tires — sidewall · 01V352000
    Continued driving with low inflation pressure in the tire could ultimately result in damage to the t.
  3. Suspension · 02V057000
    This could affect vehicle handling and control, increasing the risk of a crash.
  4. Air Bags — frontal › driver side › inflator module · 19V015000
    An inflator explosion may result in sharp metal fragments striking the driver or other occupants res.

Owners have filed 41 complaints and BMW has issued 5 technical service bulletins for the 2002 525i. The manual carries the manufacturer's diagnostic and repair procedures behind these systems.

FAQQuestions about the 2002 525i manual

Is this manual specific to the 2002 525i?

Yes. It is the OEM manual matched to the 2002 model year, covering the 2.5L I6 across the Base Sedan 4-Door, Base Wagon 4-Door trims. Specifications and procedure sequences are the ones BMW published for this year.

What 2002 525i problems does it help with?

4 recalls are on federal record for the 2002 525i, covering air bags, tires, suspension. The manual carries the manufacturer's diagnostic and repair procedures for those systems; the recall repairs themselves are done free by BMW dealers.

Does it include 2002 525i wiring diagrams?

Yes — the complete wiring diagrams for the 2002 build, alongside repair procedures, specifications and diagnostics.

Is it a subscription?

No. $40.99 once and the manual is yours. It is a digital manual — nothing ships; access details arrive by email after checkout and it works on any device.

RelatedOther 525i years and 2002 BMW models

2008 525i · 2007 525i · 2006 525i · 2005 525i · 2004 525i · 2003 525i · 2001 525i · all 17 years

2002 BMW 318i · 2002 BMW 320i · 2002 BMW 323i · 2002 BMW 325Ci · 2002 BMW 325i · 2002 BMW 325xi · 2002 BMW 328i · 2002 BMW 330Ci · 2002 BMW 330i · 2002 BMW 330xi · 2002 BMW 528i · 2002 BMW 530i · every 2002 model