The service and repair manual for the 1991 Chevrolet Cavalier — 2.8L V6 and 3.1L V6 and 2.2L I4 engines, 10 trims. Matched to this exact model year, so the specifications and sequences are the ones Chevrolet published for your car, not figures carried over from a neighbouring year.
01 / FitmentWhat this manual covers
| Model year | 1991 |
|---|---|
| Engines | 2.8L V6 — OHV 3.1L V6 — OHV 2.2L I4 — OHV |
| Trims | Base Sedan 4-Door · RS Convertible 2-Door · RS Sedan 4-Door · VL Coupe 2-Door · VL Wagon 4-Door · RS Wagon 4-Door +4 |
| Federal record | 3 recalls · 77 complaints · 3 technical service bulletins (refreshed 2026-08-21) |
02 / InsideSample pages from the 1991 Cavalier manual
03 / ContentsSections in the manual
- Quick Lookups 66
- General Information 1,528
- Accessories & Equipment 137
- Heating, Ventilation & A/C (HVAC) 232
- Brakes 59
- Maintenance 46
- Drivelines & Axles 22
- Steering 92
- Electrical 144
- Suspension 89
- Engine Mechanical 211
- Transmission 518
- Engine Performance 1,115
- Jacket Assembly (Tilt-Column) 12
- Steering Column Support Bracket Bolt 22
- Steering Shaft Pinch Bolt 29
- Steering Wheel Nut 30
- Combination Switch Housing Screw 49
- Ignition Switch Retaining Screw 21
- Lock Cylinder Housing Shear Bolt 97
04 / Known issuesRecalls on federal record for the 1991 Cavalier
- Structure — body › door › hinge and attachments · 91V165000The door frame would collapse. vehicle does not complywith fmvss 210.
- Fuel System, Gasoline · 06E043000This condition may cause an inadequate seal at the connection, potentially leading to a fu.
- Seat Belts · 92V003000The seat occupant faces increased risk of injury in theevent of a sudden stop or accident.
Owners have filed 77 complaints and Chevrolet has issued 3 technical service bulletins for the 1991 Cavalier. The manual carries the manufacturer's diagnostic and repair procedures behind these systems.
FAQQuestions about the 1991 Cavalier manual
Is this manual specific to the 1991 Cavalier?
Yes. It is the OEM manual matched to the 1991 model year, covering the 2.8L V6 and 3.1L V6 and 2.2L I4 across the Base Sedan 4-Door, RS Convertible 2-Door, RS Sedan 4-Door, VL Coupe 2-Door, VL Wagon 4-Door, RS Wagon 4-Door, Z24 Coupe 2-Door, Base Coupe 2-Door, VL Sedan 4-Door, RS Coupe 2-Door trims. Specifications and procedure sequences are the ones Chevrolet published for this year.
What 1991 Cavalier problems does it help with?
3 recalls are on federal record for the 1991 Cavalier, covering structure, fuel system, gasoline, seat belts. The manual carries the manufacturer's diagnostic and repair procedures for those systems; the recall repairs themselves are done free by Chevrolet dealers.
Does it include 1991 Cavalier wiring diagrams?
Yes — the complete wiring diagrams for the 1991 build, alongside repair procedures, specifications and diagnostics.
Is it a subscription?
No. $29.99 once and the manual is yours. It is a digital manual — nothing ships; access details arrive by email after checkout and it works on any device.
RelatedOther Cavalier years and 1991 Chevrolet models
1997 Cavalier · 1996 Cavalier · 1995 Cavalier · 1994 Cavalier · 1993 Cavalier · 1992 Cavalier · 1990 Cavalier · 1989 Cavalier · 1988 Cavalier · 1987 Cavalier · 1986 Cavalier · 1985 Cavalier · all 31 years
1991 Chevrolet Astro · 1991 Chevrolet B60 · 1991 Chevrolet Beretta · 1991 Chevrolet Blazer · 1991 Chevrolet C1500 · 1991 Chevrolet C2500 · 1991 Chevrolet C35 · 1991 Chevrolet C3500 · 1991 Chevrolet C3500HD · 1991 Chevrolet C5500 Kodiak · 1991 Chevrolet C60 Kodiak · 1991 Chevrolet C70 Kodiak · every 1991 model