2002 Ford Excursion Service & Repair Manual

← 2001All Excursion years2003 →

The service and repair manual for the 2002 Ford Excursion — 6.8L V10 and 7.3L V8 and 5.4L V8 engines, 2 trims. Matched to this exact model year, so the specifications and sequences are the ones Ford published for your car, not figures carried over from a neighbouring year.

01 / FitmentWhat this manual covers

Model year2002
Engines
6.8L V10 — SOHC
7.3L V8 — OHV, turbocharged
5.4L V8 — SOHC
TrimsLimited Sport Utility 4-Door · XLT Sport Utility 4-Door
Federal record2 recalls · 150 complaints · 123 technical service bulletins (refreshed 2026-08-21)

02 / InsideSample pages from the 2002 Excursion manual

2002 Ford Excursion service manual page 12002 Ford Excursion service manual page 22002 Ford Excursion service manual page 32002 Ford Excursion service manual page 42002 Ford Excursion service manual page 52002 Ford Excursion service manual page 6

03 / ContentsSections in the manual

  • Quick Lookups 467
  • General Information 1,646
  • Accessories & Equipment 704
  • Heating, Ventilation & A/C (HVAC) 854
  • Body & Frame 335
  • Maintenance 73
  • Brakes 390
  • Restraints 495
  • Drivelines & Axles 226
  • Steering 350
  • Electrical 1,324
  • Suspension 149
  • Engine Mechanical 337
  • Transmission 534
  • Engine Performance 1,603

04 / Known issuesRecalls on federal record for the 2002 Excursion

  1. Vehicle Speed Control · 09V399000
    Ford is recalling model years 1995-2003 windstar, 2000-2003 excursion diesel, 1993-1997 and 1999-2003 f-250 sd through f-550 sd diesel, 1992-2003 e-150 through e-550, 1995-2002 exp.
  2. Exterior Lighting — tail lights · 11V352000
    Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to deal.

Owners have filed 150 complaints and Ford has issued 123 technical service bulletins for the 2002 Excursion. The manual carries the manufacturer's diagnostic and repair procedures behind these systems.

FAQQuestions about the 2002 Excursion manual

Is this manual specific to the 2002 Excursion?

Yes. It is the OEM manual matched to the 2002 model year, covering the 6.8L V10 and 7.3L V8 and 5.4L V8 across the Limited Sport Utility 4-Door, XLT Sport Utility 4-Door trims. Specifications and procedure sequences are the ones Ford published for this year.

What 2002 Excursion problems does it help with?

2 recalls are on federal record for the 2002 Excursion, covering vehicle speed control, exterior lighting. The manual carries the manufacturer's diagnostic and repair procedures for those systems; the recall repairs themselves are done free by Ford dealers.

Does it include 2002 Excursion wiring diagrams?

Yes — the complete wiring diagrams for the 2002 build, alongside repair procedures, specifications and diagnostics.

Is it a subscription?

No. $42.99 once and the manual is yours. It is a digital manual — nothing ships; access details arrive by email after checkout and it works on any device.

RelatedOther Excursion years and 2002 Ford models

2005 Excursion · 2004 Excursion · 2003 Excursion · 2001 Excursion · 2000 Excursion · all 6 years

2002 Ford Bronco · 2002 Ford Courier · 2002 Ford Crown Victoria · 2002 Ford E-150 · 2002 Ford E-150 Econoline · 2002 Ford E-150 Econoline Club Wagon · 2002 Ford E-250 Econoline · 2002 Ford E-350 Club Wagon · 2002 Ford E-350 Econoline · 2002 Ford E-350 Econoline Club Wagon · 2002 Ford E-350 Super Duty · 2002 Ford E-450 Econoline Super Duty · every 2002 model