1991 Ford F-150 Service & Repair Manual

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The service and repair manual for the 1991 Ford F-150 — 3.8L V6 and 5.8L V8 and 5.0L V8 and 4.9L I6 engines, 7 trims. Matched to this exact model year, so the specifications and sequences are the ones Ford published for your car, not figures carried over from a neighbouring year.

01 / FitmentWhat this manual covers

Model year1991
Engines
3.8L V6 — 232 cu in, OHV
5.8L V8 — 351 cu in, OHV
5.0L V8 — OHV
4.9L I6 — 300 cu in, OHV
TrimsXLT Standard Cab Pickup 2-Door · XLT Lariat Standard Cab Pickup 2-Door · XL Extended Cab Pickup 2-Door · Custom Standard Cab Pickup 2-Door · XL Standard Cab Pickup 2-Door · XLT Lariat Extended Cab Pickup 2-Door +1
Federal record3 recalls · 357 complaints · 45 technical service bulletins (refreshed 2026-08-21)

02 / InsideSample pages from the 1991 F-150 manual

1991 Ford F-150 service manual page 11991 Ford F-150 service manual page 21991 Ford F-150 service manual page 31991 Ford F-150 service manual page 41991 Ford F-150 service manual page 5

03 / ContentsSections in the manual

  • Quick Lookups 67
  • Engine Performance 1,766
  • Accessories & Equipment 217
  • General Information 1,455
  • Body & Frame 64
  • Heating, Ventilation & A/C (HVAC) 212
  • Brakes 172
  • Maintenance 137
  • Drivelines & Axles 156
  • Steering 122
  • Electrical 210
  • Suspension 92
  • Engine Mechanical 99
  • Transmission 285

04 / Known issuesRecalls on federal record for the 1991 F-150

  1. Steering — steering wheel/handle bar · 93V066000
    Keys attached to the key ring of an ignition key while it is in the vehicle ignition can become lodged in the steering lock receiver as the steering wheel is being turned.
  2. Fuel System, Gasoline · 01I008000
    This is not a safety recall in accordance with the safety act. however, it is deemed a safety improvement campaign by the agency. vehicle description: 1990-1993 ford f-series v.
  3. Fuel System, Gasoline — storage › tank assembly · 93V125000
    A malfunctioning check valve within the fuel pump assembly causes a portion of the unused fuel from one tank to be returned to the second tank. when this occurs, the capacity of th.

Owners have filed 357 complaints and Ford has issued 45 technical service bulletins for the 1991 F-150. The manual carries the manufacturer's diagnostic and repair procedures behind these systems.

FAQQuestions about the 1991 F-150 manual

Is this manual specific to the 1991 F-150?

Yes. It is the OEM manual matched to the 1991 model year, covering the 3.8L V6 and 5.8L V8 and 5.0L V8 and 4.9L I6 across the XLT Standard Cab Pickup 2-Door, XLT Lariat Standard Cab Pickup 2-Door, XL Extended Cab Pickup 2-Door, Custom Standard Cab Pickup 2-Door, XL Standard Cab Pickup 2-Door, XLT Lariat Extended Cab Pickup 2-Door, Custom Extended Cab Pickup 2-Door trims. Specifications and procedure sequences are the ones Ford published for this year.

What 1991 F-150 problems does it help with?

3 recalls are on federal record for the 1991 F-150, covering steering, fuel system, gasoline. The manual carries the manufacturer's diagnostic and repair procedures for those systems; the recall repairs themselves are done free by Ford dealers.

Does it include 1991 F-150 wiring diagrams?

Yes — the complete wiring diagrams for the 1991 build, alongside repair procedures, specifications and diagnostics.

Is it a subscription?

No. $42.99 once and the manual is yours. It is a digital manual — nothing ships; access details arrive by email after checkout and it works on any device.

RelatedOther F-150 years and 1991 Ford models

1997 F-150 · 1996 F-150 · 1995 F-150 · 1994 F-150 · 1993 F-150 · 1992 F-150 · 1990 F-150 · 1989 F-150 · 1988 F-150 · 1987 F-150 · 1986 F-150 · 1985 F-150 · all 43 years

1991 Ford Aerostar · 1991 Ford B-200 · 1991 Ford B-600 · 1991 Ford B-700 · 1991 Ford Bronco · 1991 Ford CF7000 · 1991 Ford CF8000 · 1991 Ford CFT8000 · 1991 Ford CL9000 · 1991 Ford CLT9000 · 1991 Ford Cougar · 1991 Ford Country Squire · every 1991 model