The service and repair manual for the 2004 Ford Freestar — 4.2L V6 and 3.9L V6 engines, 10 trims. Matched to this exact model year, so the specifications and sequences are the ones Ford published for your car, not figures carried over from a neighbouring year.
01 / FitmentWhat this manual covers
| Model year | 2004 |
|---|---|
| Engines | 4.2L V6 — OHV 3.9L V6 — OHV |
| Trims | Limited Mini Passenger Van 4-Door · LX Base Mini Passenger Van 4-Door · SE Mini Passenger Van 4-Door · LX Plus Mini Passenger Van 4-Door · S Mini Passenger Van 4-Door · Sport Mini Passenger Van 4-Door +4 |
| Federal record | 4 recalls · 1,600 complaints · 63 technical service bulletins (refreshed 2026-08-21) |
02 / InsideSample pages from the 2004 Freestar manual
03 / ContentsSections in the manual
- Quick Lookups 124
- General Information 1,729
- Accessories & Equipment 3,233
- Heating, Ventilation & A/C (HVAC) 827
- Body & Frame 1,483
- Maintenance 73
- Brakes 269
- Restraints 478
- Drivelines & Axles 18
- Steering 182
- Electrical 624
- Suspension 292
- Engine Mechanical 531
- Transmission 300
- Engine Performance 2,605
- Front 111
- Pressure (HOT 2,500
04 / Known issuesRecalls on federal record for the 2004 Freestar
- Wheels — hub · 04V446000Certain minivans may have been produced with front wheel hub assemblies that were not heat treated correctly. this condition may lead to the development of small cracks in the hub.
- Power Train — automatic transmission · 12V006000Ford is recalling certain model year 2004 and 2005 ford freestar and mercury monterey vehicles. the torque converter output shaft may fail.
- Seats · 13V081000Ford is recalling certain model year 2004-2007 freestar and mercury monterey vehicles manufactured from march 24, 2003, through november 7, 2006, equipped with a third row seat and.
- Steering — hydraulic power assist › hose, piping, and connections · 03V457000On certain minivans, the power steering low-pressure line may not be fully seated at the rack and pinion steering gear.
Owners have filed 1,600 complaints and Ford has issued 63 technical service bulletins for the 2004 Freestar. The manual carries the manufacturer's diagnostic and repair procedures behind these systems.
FAQQuestions about the 2004 Freestar manual
Is this manual specific to the 2004 Freestar?
Yes. It is the OEM manual matched to the 2004 model year, covering the 4.2L V6 and 3.9L V6 across the Limited Mini Passenger Van 4-Door, LX Base Mini Passenger Van 4-Door, SE Mini Passenger Van 4-Door, LX Plus Mini Passenger Van 4-Door, S Mini Passenger Van 4-Door, Sport Mini Passenger Van 4-Door, Base Mini Passenger Van 4-Door, SES Mini Passenger Van 4-Door, Base Mini Cargo Van 4-Door, SEL Mini Passenger Van 4-Door trims. Specifications and procedure sequences are the ones Ford published for this year.
What 2004 Freestar problems does it help with?
4 recalls are on federal record for the 2004 Freestar, covering wheels, power train, seats. The manual carries the manufacturer's diagnostic and repair procedures for those systems; the recall repairs themselves are done free by Ford dealers.
Does it include 2004 Freestar wiring diagrams?
Yes — the complete wiring diagrams for the 2004 build, alongside repair procedures, specifications and diagnostics.
Is it a subscription?
No. $42.99 once and the manual is yours. It is a digital manual — nothing ships; access details arrive by email after checkout and it works on any device.
RelatedOther Freestar years and 2004 Ford models
2007 Freestar · 2006 Freestar · 2005 Freestar · all 4 years
2004 Ford Bronco · 2004 Ford Courier · 2004 Ford Crown Victoria · 2004 Ford E-150 · 2004 Ford E-150 Club Wagon · 2004 Ford E-150 Econoline · 2004 Ford E-250 · 2004 Ford E-350 Club Wagon · 2004 Ford E-350 Econoline · 2004 Ford E-350 Super Duty · 2004 Ford E-450 Super Duty · 2004 Ford EcoSport · every 2004 model