2016 Ford Fusion Service & Repair Manual

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The service and repair manual for the 2016 Ford Fusion — 2.0L I4 and 2.0L I4 and 2.5L I4 and 1.5L I4 engines, 8 trims. Matched to this exact model year, so the specifications and sequences are the ones Ford published for your car, not figures carried over from a neighbouring year.

01 / FitmentWhat this manual covers

Model year2016
Engines
2.0L I4 — 122 cu in, DOHC
2.0L I4 — 122 cu in, DOHC, turbocharged
2.5L I4 — 152 cu in, DOHC
1.5L I4 — 91 cu in, DOHC, turbocharged
TrimsSE Hybrid Sedan 4-Door · Titanium Sedan 4-Door · Titanium Hybrid Sedan 4-Door · SE Sedan 4-Door · Energi SE Sedan 4-Door · Energi Titanium Sedan 4-Door +2
Federal record10 recalls · 2,013 complaints · 98 technical service bulletins (refreshed 2026-08-21)

02 / InsideSample pages from the 2016 Fusion manual

2016 Ford Fusion service manual page 12016 Ford Fusion service manual page 22016 Ford Fusion service manual page 32016 Ford Fusion service manual page 42016 Ford Fusion service manual page 52016 Ford Fusion service manual page 6

03 / ContentsSections in the manual

  • Quick Lookups 1,997
  • General Information 1,644
  • Accessories & Equipment 3,235
  • Heating, Ventilation & A/C (HVAC) 317
  • Body & Frame 749
  • Maintenance 73
  • Brakes 687
  • Restraints 232
  • Drivelines & Axles 19
  • Steering 340
  • Electrical 2,413
  • Suspension 174
  • Engine Mechanical 465
  • Transmission 324
  • Engine Performance 2,325
  • Front 148
  • Rear 148

04 / Known issuesRecalls on federal record for the 2016 Fusion

  1. Steering — electric power assist system · 19V632000
    Ford motor company (ford) is recalling certain 2013-2016 ford fusion and lincoln mkz, 2015-2016 ford edge, and 2016 lincoln mkx vehicles originally sold, or currently registered in.
  2. Seat Belts — front › anchorage · 16V250000
    Ford motor company (ford) is recalling certain model year 2016 ford fusion vehicles manufactured from march 10, 2016, through march 16, 2016. the front driver seat track assembly'.
  3. Latches/Locks/Linkages — doors › latch · 20V177000
    Ford motor company (ford) is recalling certain 2014-2015 fiesta, 2014-2016 fusion and lincoln mkz vehicles sold, or ever registered in alabama, arkansas, arizona, california, flori.
  4. Latches/Locks/Linkages — doors › latch · 23V775000
    Ford motor company (ford) is recalling certain 2015 fiesta, 2016 fusion, and 2016 lincoln mkz vehicles sold, or ever registered in alabama, arkansas, arizona, california, florida,.
  5. Back Over Prevention — sensing system › camera · 25V695000
    Ford motor company (ford) is recalling certain 2015-2019 flex, 2015 explorer, lincoln mkt, lincoln mkz, 2015-2016 c-max, escape, taurus, 2016 fusion, 2018-2019 taurus, 2019 lincol.
  6. Power Train — automatic transmission › lever and linkage › floor shift · 19V362000
    Ford motor company (ford) is recalling certain 2013-2016 fusion vehicles equipped with 2.5 liter engines. the bushing that attaches the transmission shifter cable to the transmiss.
  7. Power Train — automatic transmission › gear position indication (prndl) · 22V413000
    Ford motor company (ford) is recalling certain 2013-2019 escape, 2013-2018 c-max, 2013-2016 fusion, 2013-2021 transit connect, and 2015-2018 edge vehicles. the bushing that attac.
  8. Service Brakes, Hydraulic — foundation components › hoses, lines/piping, a · 23V162000
    Ford motor company (ford) is recalling certain 2013-2018 fusion and lincoln mkz vehicles. the front brake hoses may rupture and leak brake fluid.
  9. Seat Belts — front · 16V875000
    Ford motor company (ford) is recalling certain model year 2013-2016 ford fusion vehicles manufactured november 2, 2012, to july 31, 2014, and 2013-2015 lincoln mkz vehicles manufac.
  10. Fuel System, Gasoline — storage · 15V618000
    Ford motor company (ford) is recalling certain model year 2016 ford fusion vehicles manufactured september 3, 2015, to september 13, 2015, and 2016 lincoln mkz vehicles manufacture.

Owners have filed 2,013 complaints and Ford has issued 98 technical service bulletins for the 2016 Fusion. The manual carries the manufacturer's diagnostic and repair procedures behind these systems.

FAQQuestions about the 2016 Fusion manual

Is this manual specific to the 2016 Fusion?

Yes. It is the OEM manual matched to the 2016 model year, covering the 2.0L I4 and 2.0L I4 and 2.5L I4 and 1.5L I4 across the SE Hybrid Sedan 4-Door, Titanium Sedan 4-Door, Titanium Hybrid Sedan 4-Door, SE Sedan 4-Door, Energi SE Sedan 4-Door, Energi Titanium Sedan 4-Door, S Sedan 4-Door, S Hybrid Sedan 4-Door trims. Specifications and procedure sequences are the ones Ford published for this year.

What 2016 Fusion problems does it help with?

10 recalls are on federal record for the 2016 Fusion, covering steering, seat belts, latches/locks/linkages. The manual carries the manufacturer's diagnostic and repair procedures for those systems; the recall repairs themselves are done free by Ford dealers.

Does it include 2016 Fusion wiring diagrams?

Yes — the complete wiring diagrams for the 2016 build, alongside repair procedures, specifications and diagnostics.

Is it a subscription?

No. $42.99 once and the manual is yours. It is a digital manual — nothing ships; access details arrive by email after checkout and it works on any device.

RelatedOther Fusion years and 2016 Ford models

2020 Fusion · 2019 Fusion · 2018 Fusion · 2017 Fusion · 2015 Fusion · 2014 Fusion · 2013 Fusion · 2012 Fusion · 2011 Fusion · 2010 Fusion · all 15 years

2016 Ford Bronco · 2016 Ford C-Max · 2016 Ford E-350 Super Duty · 2016 Ford E-450 Super Duty · 2016 Ford EcoSport · 2016 Ford Edge · 2016 Ford Escape · 2016 Ford Expedition · 2016 Ford Explorer · 2016 Ford F-150 · 2016 Ford F-250 Super Duty · 2016 Ford F-350 · every 2016 model