1991 Plymouth Sundance Service & Repair Manual

← 1990All Sundance years1992 →

The service and repair manual for the 1991 Plymouth Sundance — 2.5L I4 and 2.5L I4 and 2.2L I4 engines, 6 trims. Matched to this exact model year, so the specifications and sequences are the ones Plymouth published for your car, not figures carried over from a neighbouring year.

01 / FitmentWhat this manual covers

Model year1991
Engines
2.5L I4 — 153 cu in, SOHC
2.5L I4 — 153 cu in, SOHC, turbocharged
2.2L I4 — SOHC
TrimsRS Hatchback 4-Door · RS Hatchback 2-Door · High Line Hatchback 4-Door · America Hatchback 2-Door · High Line Hatchback 2-Door · America Hatchback 4-Door
Federal record4 recalls · 32 complaints · 21 technical service bulletins (refreshed 2026-08-21)

02 / InsideSample pages from the 1991 Sundance manual

1991 Plymouth Sundance service manual page 11991 Plymouth Sundance service manual page 21991 Plymouth Sundance service manual page 31991 Plymouth Sundance service manual page 4

03 / ContentsSections in the manual

  • Quick Lookups 66
  • General Information 1,417
  • Accessories & Equipment 203
  • Heating, Ventilation & A/C (HVAC) 197
  • Body & Frame 65
  • Maintenance 86
  • Brakes 42
  • Restraints 83
  • Drivelines & Axles 23
  • Steering 133
  • Electrical 214
  • Suspension 54
  • Engine Mechanical 142
  • Transmission 411
  • Engine Performance 788
  • Adjuster Attaching Bolts & Nuts 250

04 / Known issuesRecalls on federal record for the 1991 Sundance

  1. Steering — steering wheel/handle bar · 96V229000
    If the steering wheel separates from the center hub attachment to the steering column, loss of contr.
  2. Seats — front assembly › recliner · 97V078000
    If the bolt fails while the vehicle is being driven, the driver could lose control of the vehicle, i.
  3. Seats — front assembly › recliner · 99V212000
    If the bolt fails while the vehicle is being driven, the driver could lose control of the vehicle, i.
  4. Service Brakes, Hydraulic — foundation components › disc › caliper · 90V162000
    This could cause reduced braking effectiveness and couldresult in an accident.

Owners have filed 32 complaints and Plymouth has issued 21 technical service bulletins for the 1991 Sundance. The manual carries the manufacturer's diagnostic and repair procedures behind these systems.

FAQQuestions about the 1991 Sundance manual

Is this manual specific to the 1991 Sundance?

Yes. It is the OEM manual matched to the 1991 model year, covering the 2.5L I4 and 2.5L I4 and 2.2L I4 across the RS Hatchback 4-Door, RS Hatchback 2-Door, High Line Hatchback 4-Door, America Hatchback 2-Door, High Line Hatchback 2-Door, America Hatchback 4-Door trims. Specifications and procedure sequences are the ones Plymouth published for this year.

What 1991 Sundance problems does it help with?

4 recalls are on federal record for the 1991 Sundance, covering steering, seats, service brakes, hydraulic. The manual carries the manufacturer's diagnostic and repair procedures for those systems; the recall repairs themselves are done free by Plymouth dealers.

Does it include 1991 Sundance wiring diagrams?

Yes — the complete wiring diagrams for the 1991 build, alongside repair procedures, specifications and diagnostics.

Is it a subscription?

No. $29.99 once and the manual is yours. It is a digital manual — nothing ships; access details arrive by email after checkout and it works on any device.

RelatedOther Sundance years and 1991 Plymouth models

1994 Sundance · 1993 Sundance · 1992 Sundance · 1990 Sundance · 1989 Sundance · 1988 Sundance · 1987 Sundance · all 8 years

1991 Plymouth Acclaim · 1991 Plymouth Colt · 1991 Plymouth Grand Voyager · 1991 Plymouth Laser · 1991 Plymouth Voyager · every 1991 model