1991 Plymouth Voyager Service & Repair Manual

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The service and repair manual for the 1991 Plymouth Voyager — 2.5L I4 and 3.0L V6 and 3.3L V6 engines, 4 trims. Matched to this exact model year, so the specifications and sequences are the ones Plymouth published for your car, not figures carried over from a neighbouring year.

01 / FitmentWhat this manual covers

Model year1991
Engines
2.5L I4 — 153 cu in, SOHC
3.0L V6 — 181 cu in, SOHC
3.3L V6 — 201 cu in, OHV
TrimsSE Mini Passenger Van 3-Door · LE Mini Passenger Van 3-Door · LX Mini Passenger Van 3-Door · Base Mini Passenger Van 3-Door
Federal record10 recalls · 624 complaints · 36 technical service bulletins (refreshed 2026-08-21)

02 / InsideSample pages from the 1991 Voyager manual

1991 Plymouth Voyager service manual page 11991 Plymouth Voyager service manual page 21991 Plymouth Voyager service manual page 31991 Plymouth Voyager service manual page 41991 Plymouth Voyager service manual page 5

03 / ContentsSections in the manual

  • Quick Lookups 67
  • General Information 1,417
  • Accessories & Equipment 176
  • Heating, Ventilation & A/C (HVAC) 268
  • Body & Frame 56
  • Maintenance 92
  • Brakes 297
  • Restraints 83
  • Drivelines & Axles 24
  • Steering 100
  • Electrical 141
  • Suspension 52
  • Engine Mechanical 142
  • Transmission 440
  • Engine Performance 1,427
  • Ignition Switch Mounting Screws 17

04 / Known issuesRecalls on federal record for the 1991 Voyager

  1. Latches/Locks/Linkages — hatchback/liftgate › lock · 95I001006
    If the liftgate latch opens, occupants can be ejected resulting in significantly increased risk of i.
  2. Latches/Locks/Linkages — hatchback/liftgate › lock · 95I001002
    If the liftgate latch opens, occupants can be ejected resulting in significantly increased risk of i.
  3. Steering — steering wheel/handle bar · 96V229000
    If the steering wheel separates from the center hub attachment to the steering column, loss of contr.
  4. Visibility — windshield wiper/washer › linkages · 99V189000
    This could allow the drive arm to disengage from the shaft leading to a loss of wiper function. the.
  5. Service Brakes, Hydraulic — antilock/traction control/electronic limited · 96V099000
    If this condition occurs, the abs function could be lost and reduced power assist would be experienc.
  6. Service Brakes, Hydraulic — foundation components › hoses, lines/piping, a · 92V030000
    Fluid leakage eventually causes the loss of both theanti-lock brake system and hydraulic assist for.
  7. Seat Belts — front › anchorage · 97V149000
    In the event of a vehicle crash, the occupant may not be properly restrained increasing the risk of.
  8. Seat Belts — front › buckle assembly · 97V148000
    In the event of a vehicle crash, the occupant may not be properly restrained increasing the risk of.
  9. Structure — body › hatchback/liftgate › hinge and attachments · 99V213000
    Personal injury could occur if the bolts break allowing the liftgate to fall suddenly.
  10. Service Brakes, Hydraulic — foundation components › hoses, lines/piping, a · 91V191000
    Fluid discharge eventually causes the loss of both theanti-lock brake system and hydraulic assist fo.

Owners have filed 624 complaints and Plymouth has issued 36 technical service bulletins for the 1991 Voyager. The manual carries the manufacturer's diagnostic and repair procedures behind these systems.

FAQQuestions about the 1991 Voyager manual

Is this manual specific to the 1991 Voyager?

Yes. It is the OEM manual matched to the 1991 model year, covering the 2.5L I4 and 3.0L V6 and 3.3L V6 across the SE Mini Passenger Van 3-Door, LE Mini Passenger Van 3-Door, LX Mini Passenger Van 3-Door, Base Mini Passenger Van 3-Door trims. Specifications and procedure sequences are the ones Plymouth published for this year.

What 1991 Voyager problems does it help with?

10 recalls are on federal record for the 1991 Voyager, covering latches/locks/linkages, steering, visibility. The manual carries the manufacturer's diagnostic and repair procedures for those systems; the recall repairs themselves are done free by Plymouth dealers.

Does it include 1991 Voyager wiring diagrams?

Yes — the complete wiring diagrams for the 1991 build, alongside repair procedures, specifications and diagnostics.

Is it a subscription?

No. $29.99 once and the manual is yours. It is a digital manual — nothing ships; access details arrive by email after checkout and it works on any device.

RelatedOther Voyager years and 1991 Plymouth models

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