Volvo S40 Service & Repair Manual 1999–2012

Service and repair manuals for 14 model years of the Volvo S40, 1999 to 2012. Each manual is matched to one exact year — the specifications and procedure sequences are the ones Volvo published for that year's engine and trim, not values carried across the whole production run.

Engines across the range: 1.9L I4 — 119 cu in, DOHC, turbocharged · 1.9L I4 — 113 cu in, DOHC, turbocharged · 2.4L I5 — 149 cu in, DOHC · 2.5L I5 — 154 cu in, DOHC, turbocharged · 2.0L I4 — 122 cu in, DOHC.

Federal safety record, all years: 21 recalls, 677 owner complaints and 879 technical service bulletins are logged for the S40. Refreshed 2026-08-21.

01 / Model yearsChoose your S40 year

YearPriceRecallsEnginesTrims
2012 $29.99 2.5L I5 Inspiration Sedan 4-Door select
2011 $29.992 2.0L I4; 2.5L I5 Addition Sedan 4-Door · Base Sedan 4-Door · T5 R-Design Sedan 4-Door · T5 Sedan 4-Door details →
2010 $29.992 2.5L I5; 2.4L I5 Kinetic Sedan 4-Door · Addition Sedan 4-Door · 2.4i Sedan 4-Door · T5 R-Design Sedan 4-Door +2 details →
2009 $29.993 2.5L I5; 2.4L I5 T5 Addition Sedan 4-Door · 2.4i Sedan 4-Door · T5 Inspiration Sedan 4-Door · T5 Sedan 4-Door +1 details →
2008 $29.992 2.5L I5; 2.4L I5 T5 Addition Sedan 4-Door · 2.4i Sedan 4-Door · T5 Inspiration Sedan 4-Door · T5 Sedan 4-Door +1 details →
2007 $29.991 2.5L I5; 2.4L I5 T5 Addition Sedan 4-Door · 2.4i Sedan 4-Door · T5 Inspiration Sedan 4-Door · T5 Sedan 4-Door +1 details →
2006 $29.991 2.4L I5; 2.5L I5 2.4i Sedan 4-Door · T5 Sedan 4-Door details →
2005 $29.991 2.4L I5; 2.5L I5 i Sedan 4-Door · T5 Sedan 4-Door details →
2004 $29.994 1.9L I4; 2.4L I5; 2.5L I5 LSE Sedan 4-Door · Base Sedan 4-Door · 2.0T Sedan 4-Door · i Sedan 4-Door +1 details →
2003 $29.992 1.9L I4 Base Sedan 4-Door · T4 Sedan 4-Door · 2.0T Sedan 4-Door details →
2002 $29.991 1.9L I4; 1.9L I4 Base Sedan 4-Door · T4 Sedan 4-Door · 2.0T Sedan 4-Door details →
2001 $29.991 1.9L I4; 1.9L I4 Base Sedan 4-Door · T4 Sedan 4-Door · 2.0T Sedan 4-Door details →
2000 $29.991 1.9L I4; 1.9L I4 Base Sedan 4-Door · T4 Sedan 4-Door · 2.0T Sedan 4-Door details →
1999 $29.99 1.9L I4 2.0T Sedan 4-Door select

02 / InsideSample pages

From the 2011 S40 manual.

2011 Volvo S40 service manual page 12011 Volvo S40 service manual page 22011 Volvo S40 service manual page 32011 Volvo S40 service manual page 42011 Volvo S40 service manual page 52011 Volvo S40 service manual page 6

03 / ContentsWhat the manual covers

  • Quick Lookups 210
  • Engine Performance 11,199
  • Accessories & Equipment 19,236
  • General Information 4,257
  • Body & Frame 7,480
  • Heating, Ventilation & A/C (HVAC) 2,303
  • Brakes 2,261
  • Maintenance 35
  • Collision 201
  • Restraints 2,274
  • Drivelines & Axles 457
  • Steering 1,986
  • Electrical 10,903
  • Suspension 930
  • Engine Mechanical 2,105
  • Transmission 2,234

04 / Other yearsOther S40 years

2012 Volvo S40 · $29.99 select →

Engines: 2.5L I5 — 154 cu in, DOHC, turbocharged. Trims: Inspiration Sedan 4-Door.

No recalls on federal record for the 2012 S40. 0 complaints · 47 TSBs.

1999 Volvo S40 · $29.99 select →

Engines: 1.9L I4 — 119 cu in, DOHC, turbocharged. Trims: 2.0T Sedan 4-Door.

No recalls on federal record for the 1999 S40.

05 / OwnershipOwn it — don't rent it

OptionWhat you payAfter a year
eManualStore S40 manual$29.99 onceStill yours
Per-vehicle online subscriptionfrom $29 / year, renewingPay again or lose access
Library membership services$33 / month, capped$396 spent, nothing kept
Professional shop databases$499–$2,388 / yearRenew or lose access

Competitor figures as published on their sites, August 2026.

FAQQuestions about the S40 manual

Which S40 years does this manual cover?

Every year from 1999 to 2012 — 14 separate manuals, one per model year. Pick your year in the selector; the manual you receive is matched to that exact year, engine and trim.

Is this the OEM Volvo S40 manual or an aftermarket guide?

The OEM version. It carries the procedures, specifications, torque values and wiring diagrams Volvo published for the S40, organized by system — not a condensed aftermarket summary.

Does it include S40 wiring diagrams?

Yes. Full wiring diagrams are part of every S40 manual, alongside repair procedures, specifications and diagnostic information.

Does the manual cover S40 recalls?

21 recalls are on federal record across the 1999–2012 S40, listed by year below. The manual carries the manufacturer's diagnostic and repair procedures behind the systems involved; the recall repairs themselves are performed free by Volvo dealers.

Why do some S40 years cost more?

Every S40 year is $29.99.

Is this a subscription?

No. One payment, and the manual is yours to keep — unlike per-vehicle subscriptions that renew every year.

How do I get the manual after purchase?

It is a digital manual — nothing ships. Access details arrive by email right after checkout, and you can use it on any device.

RelatedSame-era Volvo manuals

By year: 2012 · 2011 · 2010 · 2009 · 2008 · 2007 · 2006 · 2005 · 2004 · 2003 · 2002 · 2001