The service and repair manual for the 2004 Volvo S60 — 2.5L I5 and 2.0L I5 and 2.4L I5 and 2.3L I5 engines, 6 trims. Matched to this exact model year, so the specifications and sequences are the ones Volvo published for your car, not figures carried over from a neighbouring year.
01 / FitmentWhat this manual covers
| Model year | 2004 |
|---|---|
| Engines | 2.5L I5 — 154 cu in, DOHC, turbocharged 2.0L I5 — 121 cu in, DOHC, turbocharged 2.4L I5 — 149 cu in, DOHC 2.3L I5 — 142 cu in, DOHC, turbocharged |
| Trims | 2.5T AWD Sedan 4-Door · 2.0T Sedan 4-Door · 2.4 Sedan 4-Door · 2.5T Sedan 4-Door · R Sedan 4-Door · T5 Sedan 4-Door |
| Federal record | 4 recalls · 262 complaints · 78 technical service bulletins (refreshed 2026-08-21) |
02 / InsideSample pages from the 2004 S60 manual
03 / ContentsSections in the manual
- Quick Lookups 248
- Engine Performance 20,476
- Accessories & Equipment 14,718
- General Information 1,471
- Body & Frame 5,966
- Heating, Ventilation & A/C (HVAC) 1,719
- Brakes 2,624
- Maintenance 37
- Collision 288
- Restraints 2,527
- Drivelines & Axles 1,055
- Steering 2,399
- Electrical 16,753
- Suspension 1,320
- Engine Mechanical 6,685
- Transmission 7,815
- Radiator Cap Pressure 22
04 / Known issuesRecalls on federal record for the 2004 S60
- Air Bags — frontal › driver side › inflator module · 21V766000An inflator explosion may result in sharp metal fragments striking the driver or other occupants, re.
- Fuel System, Gasoline — delivery › fuel pump · 09V483000If the condition occurs vehicle owners may notice fuel smell and/or fuel leak which, in the presence.
- Steering — linkages · 04V029000This driving condition could eventually lead to separation between the front control arm and the spi.
- Equipment — electrical › navigational system(global positioning system) · 10V566000An overheated battery could lead to a fire.
Owners have filed 262 complaints and Volvo has issued 78 technical service bulletins for the 2004 S60. The manual carries the manufacturer's diagnostic and repair procedures behind these systems.
FAQQuestions about the 2004 S60 manual
Is this manual specific to the 2004 S60?
Yes. It is the OEM manual matched to the 2004 model year, covering the 2.5L I5 and 2.0L I5 and 2.4L I5 and 2.3L I5 across the 2.5T AWD Sedan 4-Door, 2.0T Sedan 4-Door, 2.4 Sedan 4-Door, 2.5T Sedan 4-Door, R Sedan 4-Door, T5 Sedan 4-Door trims. Specifications and procedure sequences are the ones Volvo published for this year.
What 2004 S60 problems does it help with?
4 recalls are on federal record for the 2004 S60, covering air bags, fuel system, gasoline, steering. The manual carries the manufacturer's diagnostic and repair procedures for those systems; the recall repairs themselves are done free by Volvo dealers.
Does it include 2004 S60 wiring diagrams?
Yes — the complete wiring diagrams for the 2004 build, alongside repair procedures, specifications and diagnostics.
Is it a subscription?
No. $29.99 once and the manual is yours. It is a digital manual — nothing ships; access details arrive by email after checkout and it works on any device.
RelatedOther S60 years and 2004 Volvo models
2009 S60 · 2008 S60 · 2007 S60 · 2006 S60 · 2005 S60 · 2003 S60 · 2002 S60 · 2001 S60 · all 21 years
2004 Volvo C70 · 2004 Volvo S40 · 2004 Volvo S80 · 2004 Volvo S90 · 2004 Volvo V40 · 2004 Volvo V70 · 2004 Volvo V90 · 2004 Volvo VHD · 2004 Volvo VN · 2004 Volvo VNL · 2004 Volvo VNM · 2004 Volvo WX · every 2004 model