The service and repair manual for the 2005 Volvo S60 — 2.5L I5 and 2.4L I5 and 2.4L I5 and 2.3L I5 engines, 5 trims. Matched to this exact model year, so the specifications and sequences are the ones Volvo published for your car, not figures carried over from a neighbouring year.
01 / FitmentWhat this manual covers
| Model year | 2005 |
|---|---|
| Engines | 2.5L I5 — 154 cu in, DOHC, turbocharged 2.4L I5 — 149 cu in, DOHC 2.4L I5 — 149 cu in, DOHC, turbocharged 2.3L I5 — 142 cu in, DOHC, turbocharged |
| Trims | 2.5T AWD Sedan 4-Door · 2.4 Sedan 4-Door · 2.5T Sedan 4-Door · R Sedan 4-Door · T5 Sedan 4-Door |
| Federal record | 2 recalls · 57 complaints · 70 technical service bulletins (refreshed 2026-08-21) |
02 / InsideSample pages from the 2005 S60 manual






03 / ContentsSections in the manual
- Quick Lookups 254
- Engine Performance 20,468
- Accessories & Equipment 14,756
- General Information 1,468
- Body & Frame 5,990
- Heating, Ventilation & A/C (HVAC) 1,719
- Brakes 2,598
- Maintenance 37
- Collision 288
- Restraints 2,182
- Drivelines & Axles 1,041
- Steering 2,397
- Electrical 16,767
- Suspension 1,320
- Engine Mechanical 6,658
- Transmission 7,815
- Radiator Cap Pressure 22
04 / Known issuesRecalls on federal record for the 2005 S60
- Air Bags — frontal › driver side › inflator module · 21V766000An inflator explosion may result in sharp metal fragments striking the driver or other occupants, re.
- Equipment — electrical › navigational system(global positioning system) · 10V566000An overheated battery could lead to a fire.
Owners have filed 57 complaints and Volvo has issued 70 technical service bulletins for the 2005 S60. The manual carries the manufacturer's diagnostic and repair procedures behind these systems.
FAQQuestions about the 2005 S60 manual
Is this manual specific to the 2005 S60?
Yes. It is the OEM manual matched to the 2005 model year, covering the 2.5L I5 and 2.4L I5 and 2.4L I5 and 2.3L I5 across the 2.5T AWD Sedan 4-Door, 2.4 Sedan 4-Door, 2.5T Sedan 4-Door, R Sedan 4-Door, T5 Sedan 4-Door trims. Specifications and procedure sequences are the ones Volvo published for this year.
What 2005 S60 problems does it help with?
2 recalls are on federal record for the 2005 S60, covering air bags, equipment. The manual carries the manufacturer's diagnostic and repair procedures for those systems; the recall repairs themselves are done free by Volvo dealers.
Does it include 2005 S60 wiring diagrams?
Yes — the complete wiring diagrams for the 2005 build, alongside repair procedures, specifications and diagnostics.
Is it a subscription?
No. $29.99 once and the manual is yours. It is a digital manual — nothing ships; access details arrive by email after checkout and it works on any device.
RelatedOther S60 years and 2005 Volvo models
2011 S60 · 2009 S60 · 2008 S60 · 2007 S60 · 2006 S60 · 2004 S60 · 2003 S60 · 2002 S60 · 2001 S60 · all 21 years
2005 Volvo C70 · 2005 Volvo S40 · 2005 Volvo S80 · 2005 Volvo S90 · 2005 Volvo V40 · 2005 Volvo V50 · 2005 Volvo V70 · 2005 Volvo V90 · 2005 Volvo VHD · 2005 Volvo VNL · 2005 Volvo VNM · 2005 Volvo XC70 · every 2005 model